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Material Characterization

Microscopy, SEM with EDS, XRD and related techniques that reveal a material’s structure and composition.

Characterization looks inside a material: its microstructure, the elements it contains and the phases present. It explains why a material performs the way it does.

What the Test Evaluates

  • Microstructure: grain size, phases and inclusions
  • Surface features and fracture surfaces at high magnification
  • Elemental composition of a selected area
  • Crystalline phases present in a material
  • Porosity, case depth and decarburized depth

Why It Matters

Two materials with the same nominal grade can behave very differently if their microstructure differs. Characterization links processing to performance and is central to failure analysis.

Common Applications

  • Failure analysis and fracture investigation
  • Verification of heat treatment and casting quality
  • Coating and surface layer examination
  • Phase identification and research studies

Available Methods

  • Micro examination (metallography)
  • Macro examination
  • Scanning Electron Microscopy (SEM)
  • Energy-Dispersive X-ray Spectroscopy (EDS)
  • X-ray Diffraction (XRD)
  • Porosity measurement
  • Failure analysis (combined test package)
  • TEM, XPS, XRF, BET and Raman spectroscopy analysis

Frequently Asked Questions

What is the difference between micro and macro examination?

Macro examination looks at a sample at low magnification to show features such as weld profiles, flow lines and large defects. Micro examination uses a metallurgical microscope on a polished, etched sample to show grains, phases and inclusions.

What does a failure analysis involve?

It usually combines visual examination, microscopy, hardness and composition checks to find out why a part failed. The scope is agreed with you based on the component and its history.

Micro Vickers hardness tester beside a monitor showing a diamond-shaped indentation

Hardness Testing

Micro Vickers, Brinell, Rockwell and Shore hardness measurements for metals and polymers.

Have a Material Testing Requirement?

Tell us about your sample and testing objective, and our team will help you decide the appropriate next step.

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